What is the Correct Spelling Baling Wire or Bailing Wire?

The correct spelling is baling wire, although if you search for bailing wire online, you'll get near enough the same results. This is because the two spellings have become somewhat (incorrectly) interchangeable, and many companies still refer to it as bailing wire. Baling and bailing are known as homophones, two words that have separate meanings, yet they sound exactly the same. Bear in mind, however, that currently, Google will suggest the correction of baling wire if you search instead for bailing wire. There is also no difference in the product that the words are describing, so one type of wire will not differ in function from another simply because of the name. The term bailing usually refers to either the releasing of a prisoner on bail, bailing out a bank or an institution (providing it with money to keep it afloat), or to leaving an area (informally). Baling, on the other hand, often refers to the bundling of goods, the primary function of what baling wire is used for. As a noun, a bale describes a tightly packed bundle of materials like hay, cardboard, or scrap metal. To find out more, you can check out this blog post on bailing wire vs baling wire.

Do You Have a Wire Gauge Chart to Choose the Correct Size?

Gauge refers to the thickness of a wire. Gauges operate on an inverse scale, which means the smaller the gauge number, the larger the circumference of the wire. Typically, baling wire starts at around 9 gauge, and can go all the way up to the incredibly thin 35-gauge variety. Choosing the right type of baling wire can be tough if you don’t know what to look for, yet it’s essential if you want to ensure maximum quality and functionality. You can find a reliable wire gauge chart by clicking here. You can find a wide range of different gauge baling wire online, but if you’re not sure which one will work best, don’t hesitate to contact the manufacturer of your baling machine; they should be able to give you advice on which size go for. For paper, it’s worth going for a lighter gauge, like a 14, but for tougher materials like plastics, you’ll probably need to go as low as 12. It’s worth noting that the properties of the wire can differ based on whether they’re galvanized or annealed, even if they’re the same gauge. Remember that it’s crucial to check your baler’s specifications before you start using the wire, as it may have limitations as to what gauge you can use.

Which Wire is Best for Cardboard Baling?

Generally, you'll want to use either an 11, 12, or 13 gauge wire for baling cardboard. The 11 gauge wire is the thickest and, therefore, more suited to packing denser bales. It is important to consider your baler, however, as this will likely determine the type of wire that you'll need. This can differ between make and model, and there will likely be a users manual that will have the right info. If not, you could always call up the manufacturer and ask them directly. You wouldn't want to risk damaging your baler by using the wrong materials with it. For example, a smaller vertical baler that generates smaller bales may need a smaller gauge, like a 14. In contrast, a horizontal baler that operates at a larger scale may require an 11, even though you're baling the same material. Cardboard baling wire is usually very tough, no matter the gauge, so the main point to concern yourself with is whether or not your chosen type of wire is compatible with the machine you're using. It's worth noting that this can vary extensively, so make sure you find the right wire for your specific machine and the type of material you hope to bale.

What is baling wire used for?

Baling wire is used to secure waste and scrap materials into neatly manageable bundles, making them easier to transport. It's perfect for aiding waste management in the recycling industry, and cutting down on wastage in general, no matter the area of work that you're in. Baling wire can come in many different forms, for example, galvanized baling wire is exceptionally strong and durable, and it's able to withstand the harsh conditions of the recycling process with ease. Galvanized baling wire is strong enough to survive being submerged into a molten liquid for some time, making it suitable for the galvanization of other types of metal. Black annealed baling wire is developed using the annealing process, a cycle of carefully measured heating and cooling, which is what gives it the increased level of ductility and elongation. Baling wire can be threaded through a baling machine to secure the scrap or waste material, or it can be tied by hand, as it's incredibly ductile, making it an extremely versatile material and an essential one in the recycling and agriculture industries. Baling wire has long been regarded as a fix-all type of material, so it's always handy to have some around the workspace.

Why is it called baling wire?

It's called baling wire because it refers to the job it's used for, securing bales of scrap material like hay and cardboard. The word bale might have its roots in the old Germanic language, relating to ball. Bales are the bundles of material compressed in a baling machine, and the wire is what binds this material together, holding it in place for easier maneuverability. Baling wire has been used extensively since the 1800s (this is likely when the term began gaining widespread popularity), but it's come a long way since then in both form and function. From humble origins, baling wire has become a critical material in the recycling and agricultural industries, largely due to the phenomenal rise of modern machinery like advanced baling machines and tractors.The words baling wire are often interchanged (incorrectly) with bailing wire, yet searching for either term on Google will likely still send you to the right place. By galvanizing either stainless steel or iron wire, manufacturers can make baling wire tougher than ever before. This process involves submerging the wire in a molten metal coating (usually zinc) in order to make it more durable and corrosion resistant. Baling wire can also be developed using the annealing process, which is when the wire is exposed to a cycle of heating and cooling over time.

What kind of wire is baling wire?

Baling wire is ultra-strong, highly durable, galvanized steel or iron wire. The galvanization process refers to the act of hot dipping (submerging) stainless steel or iron wire in a bath of molten zinc.The resulting metallurgical reaction causes the zinc to bond with the steel, creating a protective coating, enabling it to withstand erosion with ease. This process enables the baling wire to become exceptionally resilient and able to resist even the harshest weather and wear and tear for extensive periods of time. You can also find baling wire in the form of black annealed wire, an incredibly sturdy and versatile material that's created using a meticulous cycle of heating and cooling, causing it to increase in ductility for maximum ease of use. You can find out more about the properties of this wire here. Due to its many unique properties, including its ability to stand up to harsh conditions, baling wire is essential in the recycling and agricultural industries, and it's generally found in any type of baling application, include office recycling. Its main purpose is to secure bales (compact bundles of waste and scrap material) and hold them in place, making them easier to store, handle and transport, greatly aiding the waste management process.

What is galvanized hi-tensile stem wire?

Galvanized hi-tensile stem wire is a type of baling wire manufactured from high-carbon steel, galvanized to resist rust and corrosion, and sold on a large spool called a stem.

High-carbon steel increases the tensile strength, load strength, and hardness of baling wire. It provides the extra strength and durability required for heavy-duty baling applications.

The galvanization process imparts a coating of zinc that acts as a shield that protects the underlying steel wire from rust and other forms of corrosion.

Our galvanized baling wire is sold by the stem in 11 or 12-gauge and as single loop or double loop bale ties in a range of gauges.

What is galvanized hi-tensile stem wire used for?

Galvanized hi-tensile wire is often used in the recycling and agriculture industry. Common applications include:

Baling recyclable materials. The increased tensile strength can withstand the expansive pressure of plastics, foam, rubber, and cardboard.
Storing recycled materials outdoors. Galvanized wire is the perfect selection for use on bales that will be stored outdoors, in damp, corrosive environments, or in otherwise harsh conditions.
Animal fencing. Both high-tensile strength and the corrosion-resistance of galvanization are needed for animal enclosures and other agricultural fencing.
Trellising. Vineyards and orchards commonly use galvanized hi-tensile wire as the main structural support for trellising systems on vineyards and orchards.
Construction applications. Job sites use hi-ten galvanized wire to bind heavy materials and reinforce rebar. The corrosion and abrasion-resistance benefits of galvanization are useful for construction jobs.

How strong is high-tensile wire?

While the strength of high-tensile wire varies between manufacturers and manufacturing processes, our high-tensile wire has a tensile strength range of 145,000–175,000 psi, a load strength range of 1,256–1,832 lbs, and an elongation of 7–11%. Compared to the 95,000 psi tensile strength of our regular 11 gauge galvanized wire, high-tensile wire is significantly stronger than regular galvanized wire.

How is hi-tensile wire made?

Hi-tensile wire is made the same way as regular baling wire. The carbon grade of the steel rods used to make the wire determines its tensile strength. High-carbon steel produces hi-tensile wire that is harder, more rigid, and less elastic than low-carbon steel.

Our baling wire manufacturing process

Our manufacturing process involves the following steps:

We start by buying 100% American steel billets from family-owned mills.
The raw materials ship to our factory where our team of over 120 trained technicians and 5 engineering experts go to work.
The steel rods undergo a mechanical reverse-bending descaling process. This reduces die wear and removes mill scale and rust to leave a smooth surface, while also reducing the environmental impact of our process.
Then, the wire rods pass through a continuous bull-block wire drawing machine until the desired gauge is achieved. Diameter and gauge are inversely correlated: a higher gauge indicates a smaller diameter.
After sizing, the wire gently air-cools to ensure consistent tensile strength.
If needed, the wire continues on to be galvanized or annealed.

We carefully monitor the manufacturing process to ensure the quality of our wire products. Any wire that does not meet standards gets removed from stock so our customers only receive the highest quality baling wire.

How is galvanized wire made?

Galvanization is the process of adding a protective zinc coating to wire to improve its corrosion and abrasion resistance. We use a hot-dip galvanizing process that proceeds as follows:

First, the wire gets cleaned to remove impurities from the metal's surface. This ensures proper zinc coating adhesion.
Next, the wire is soaked in an acid solution. This removes any remaining oxides or scales and prepares the surface for galvanizing.
Then, the wire is soaked in a flux solution. This prevents oxidation and enables uniform zinc application.
After that, the wire is dipped into molten (450°C) zinc.
While immersed, a reaction occurs between the steel and the zinc. This forms zinc-iron alloy layers that provide excellent abrasion and corrosion resistance.
The wire is slowly withdrawn from the zinc bath. The withdrawal rate allows excess zinc to drain off for an even coat.
Finally, the coated wire is quenched in water or a quenching solution. This solidifies the zinc coating to complete galvanizing.

The result is hot-dipped galvanized steel wire. We offer both Class 1 and Class 3 galvanization. Class 1 is cheaper, but its thin zinc coat wears out faster. Class 3 galvanization features a thicker zinc coat that protects much longer, making it a wise investment in the long run.