What is the Correct Spelling Baling Wire or Bailing Wire?

The correct spelling is baling wire, although if you search for bailing wire online, you'll get near enough the same results. This is because the two spellings have become somewhat (incorrectly) interchangeable, and many companies still refer to it as bailing wire. Baling and bailing are known as homophones, two words that have separate meanings, yet they sound exactly the same. Bear in mind, however, that currently, Google will suggest the correction of baling wire if you search instead for bailing wire. There is also no difference in the product that the words are describing, so one type of wire will not differ in function from another simply because of the name. The term bailing usually refers to either the releasing of a prisoner on bail, bailing out a bank or an institution (providing it with money to keep it afloat), or to leaving an area (informally). Baling, on the other hand, often refers to the bundling of goods, the primary function of what baling wire is used for. As a noun, a bale describes a tightly packed bundle of materials like hay, cardboard, or scrap metal. To find out more, you can check out this blog post on bailing wire vs baling wire.

Do You Have a Wire Gauge Chart to Choose the Correct Size?

Gauge refers to the thickness of a wire. Gauges operate on an inverse scale, which means the smaller the gauge number, the larger the circumference of the wire. Typically, baling wire starts at around 9 gauge, and can go all the way up to the incredibly thin 35-gauge variety. Choosing the right type of baling wire can be tough if you don’t know what to look for, yet it’s essential if you want to ensure maximum quality and functionality. You can find a reliable wire gauge chart by clicking here. You can find a wide range of different gauge baling wire online, but if you’re not sure which one will work best, don’t hesitate to contact the manufacturer of your baling machine; they should be able to give you advice on which size go for. For paper, it’s worth going for a lighter gauge, like a 14, but for tougher materials like plastics, you’ll probably need to go as low as 12. It’s worth noting that the properties of the wire can differ based on whether they’re galvanized or annealed, even if they’re the same gauge. Remember that it’s crucial to check your baler’s specifications before you start using the wire, as it may have limitations as to what gauge you can use.

Which Wire is Best for Cardboard Baling?

Generally, you'll want to use either an 11, 12, or 13 gauge wire for baling cardboard. The 11 gauge wire is the thickest and, therefore, more suited to packing denser bales. It is important to consider your baler, however, as this will likely determine the type of wire that you'll need. This can differ between make and model, and there will likely be a users manual that will have the right info. If not, you could always call up the manufacturer and ask them directly. You wouldn't want to risk damaging your baler by using the wrong materials with it. For example, a smaller vertical baler that generates smaller bales may need a smaller gauge, like a 14. In contrast, a horizontal baler that operates at a larger scale may require an 11, even though you're baling the same material. Cardboard baling wire is usually very tough, no matter the gauge, so the main point to concern yourself with is whether or not your chosen type of wire is compatible with the machine you're using. It's worth noting that this can vary extensively, so make sure you find the right wire for your specific machine and the type of material you hope to bale.

What is baling wire used for?

Baling wire is used to secure waste and scrap materials into neatly manageable bundles, making them easier to transport. It's perfect for aiding waste management in the recycling industry, and cutting down on wastage in general, no matter the area of work that you're in. Baling wire can come in many different forms, for example, galvanized baling wire is exceptionally strong and durable, and it's able to withstand the harsh conditions of the recycling process with ease. Galvanized baling wire is strong enough to survive being submerged into a molten liquid for some time, making it suitable for the galvanization of other types of metal. Black annealed baling wire is developed using the annealing process, a cycle of carefully measured heating and cooling, which is what gives it the increased level of ductility and elongation. Baling wire can be threaded through a baling machine to secure the scrap or waste material, or it can be tied by hand, as it's incredibly ductile, making it an extremely versatile material and an essential one in the recycling and agriculture industries. Baling wire has long been regarded as a fix-all type of material, so it's always handy to have some around the workspace.

Why is it called baling wire?

It's called baling wire because it refers to the job it's used for, securing bales of scrap material like hay and cardboard. The word bale might have its roots in the old Germanic language, relating to ball. Bales are the bundles of material compressed in a baling machine, and the wire is what binds this material together, holding it in place for easier maneuverability. Baling wire has been used extensively since the 1800s (this is likely when the term began gaining widespread popularity), but it's come a long way since then in both form and function. From humble origins, baling wire has become a critical material in the recycling and agricultural industries, largely due to the phenomenal rise of modern machinery like advanced baling machines and tractors.The words baling wire are often interchanged (incorrectly) with bailing wire, yet searching for either term on Google will likely still send you to the right place. By galvanizing either stainless steel or iron wire, manufacturers can make baling wire tougher than ever before. This process involves submerging the wire in a molten metal coating (usually zinc) in order to make it more durable and corrosion resistant. Baling wire can also be developed using the annealing process, which is when the wire is exposed to a cycle of heating and cooling over time.

What kind of wire is baling wire?

Baling wire is ultra-strong, highly durable, galvanized steel or iron wire. The galvanization process refers to the act of hot dipping (submerging) stainless steel or iron wire in a bath of molten zinc.The resulting metallurgical reaction causes the zinc to bond with the steel, creating a protective coating, enabling it to withstand erosion with ease. This process enables the baling wire to become exceptionally resilient and able to resist even the harshest weather and wear and tear for extensive periods of time. You can also find baling wire in the form of black annealed wire, an incredibly sturdy and versatile material that's created using a meticulous cycle of heating and cooling, causing it to increase in ductility for maximum ease of use. You can find out more about the properties of this wire here. Due to its many unique properties, including its ability to stand up to harsh conditions, baling wire is essential in the recycling and agricultural industries, and it's generally found in any type of baling application, include office recycling. Its main purpose is to secure bales (compact bundles of waste and scrap material) and hold them in place, making them easier to store, handle and transport, greatly aiding the waste management process.

Galvanized wire classes

Some baling wire undergoes a galvanization process that involves coating the wire in a layer of zinc. The zinc coating acts as a sacrificial outer layer, protecting the wire from rust, corrosion, and abrasion.

Zinc-coated steel wires are exceptionally resilient to weather conditions, making them a primary choice for baling recyclable materials that will be stored outside, farm fencing, and vineyard trellising.

Different classes of galvanized steel

Baling Wire Direct offers both Class 1 and Class 3 galvanization on all wire products. Class 3 galvanization offers significantly higher corrosion resistance than the standard Class 1 galvanization.

Class 1 galvanized wire features a thinner zinc coating of 0.28 ounces per square foot and provides basic protection, but it tends to rust after 2–12 years depending on the environment. In coastal areas, Class 1 coating fails even sooner due to saltwater corrosion. It is often used for barbed wire fencing.
Class 3 galvanized wire offers a premium zinc coating (nearly three times as thick as Class 1) that uses 0.80 ounces of zinc per square foot. This wire coating offers a higher degree of protection, providing a lifespan of 13–30 years. Class 3 galvanized wire is more expensive up front, but it is much more long-lasting. Class 3 galvanization is our most rust resistant wire coating, the ideal choice for harsh environments.

Galvanized steel properties

Compared to regular baling wire, galvanized wire has many advantages. The benefits of galvanized wire include:

Versatility. Galvanized steel wire is suitable for a variety of industries, including recycling, agriculture, and construction, due to its high tensile strength, formability, and corrosion resistance.
Corrosion resistance. Galvanized iron wire resists rust up to 100 times better than uncoated steel, making it highly durable and long-lasting.
Durability. The zinc coating is extremely durable and resistant to scratches from abrasion.
Recyclability. Hot-dip galvanized wire is as recyclable as other types of steel, making it an environmentally friendly wire material.
Surface appearance. All zinc-coated steel wires have a matte-gray appearance. The zinc coating applied by electro-galvanizing is smoother than galvanized steel made with hot-dip galvanization.
Formability. The zinc coating on galvanized steel is resistant to cracking and loss of adhesion, making it highly formable.
Long life. Hot-dip galvanized steel has a long life, requiring less maintenance and offering a low long-term cost.

Different types of galvanization

Metal can be galvanized through several different processes, including:

Hot-dip galvanizing. This involves immersing the base wire material into a bath of molten zinc, providing a complete zinc coating. It is the most popular and trusted method of galvanization due to its thorough coverage and durability.
Pre-galvanizing. Similar to hot-dip galvanizing, but performed at a steel mill, where the steel is coated with a layer of zinc before it is formed into the final wire product.
Galvannealing. A process that combines hot-dip galvanizing and the annealing process, resulting in a zinc-iron alloy product with a dull matte surface appearance. It is conducive to welding and provides an excellent surface for paint adhesion.
Electro galvanizing. This method does not use a molten zinc bath. Instead, it involves applying zinc in a thin coating to the base metal, typically through an electroplating process. The zinc coating applied by electro-galvanizing is smoother than that of hot-dip galvanized products.

Our hot-dip galvanizing process

Our hot-dip galvanization process involves the following steps:

Surface preparation. First, the wire undergoes a cleaning process to eliminate any impurities from the exterior of the metal. This purification ensures the adhesion of the zinc coating.
Pickling. We then submerge the wire in an acidic solution to strip off any remaining oxides and residue. This process primes the surface for galvanizing by generating a pristine foundation.
Fluxing. We soak the wire in a flux solution (zinc ammonium chloride) that hinders oxidation and enables a uniform coating of zinc.
Molten bath. We then plunge the wire into a bath of zinc heated to around 450°C (850°F).
Alloy formation. While immersed in the pool of zinc, a strong bond occurs between the iron in the wire and the zinc, forming a sheet of distinct iron-zinc alloys.
Extraction. We then gradually extract the wire from the zinc bath. We control the extraction rate to enable excess zinc to drain off and ensure an even coating on the final product.
Quenching. We then quickly cool the coated wire in water or a cooling solution to solidify the protective zinc coating and complete the galvanizing process.

Our technique generates galvanic protection that safeguards against the elements.

We sell galvanized bale ties and galvanized wire by the stem.

Baling wire products we offer

Baling Wire Direct sells the following high-quality baling wire products.

Baling Wire FAQ

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Galvanized wire classes

Different classes of galvanized steel

Galvanized steel properties

Different types of galvanization

Our hot-dip galvanizing process

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