What baling wire is best for horizontal balers?
Horizontal balers are common in high-volume recycling facilities. They usually automatically tie bales of recyclables after compaction. To choose the right baling wire for your horizontal baler, find wire that satisfies the following three criteria:
- Baler requirements
- Material requirements
- Storage requirements
A wire that is compatible with your baler, strong enough to bind materials, and corrosion-resistant enough to safely store bales is the best.
Baler requirements
To choose the best wire for your machine, determine whether it is an automatic or manual baler. Auto-tie balers use stem wire or box wire. They automatically cut and tie the wire to secure the bales.
Manual tie horizontal balers require bale ties (wire ties). The baler operator manually fastens these wires. They are available in single loop and double loop configurations, depending on your baler.
Some horizontal balers work best with specific wire gauges. Read your baling machine manual, or consult your baler manufacturer to choose the best wire gauge. Check out our baling wire gauge guide to learn more.
Material requirements
Each type of material requires a different tensile strength for secure baling. Lighter materials, such as foam and paper, can be baled with smaller diameter (higher gauge) wire. Heavier bales often demand high-tensile baling wire.
For heavier materials, our 11 gauge hi-tensile galvanized wire is the strongest choice. For manual horizontal balers, our 9 gauge galvanized double loop bale ties offer an impressive tensile strengthof 220,000 psi.
We recommend the following common gauges for baling recyclables with horizontal balers:
Manual horizontal balers:
- Cardboard: 11–13 gauge
- Newspaper and office paper: 12–13 gauge
- Plastics: 11–12 gauge
- Plastic film: 11–12 gauge
- Foam: 11 gauge
Auto-tie horizontal balers:
- Cardboard: 10–12 gauge
- Newspaper and office paper: 10–12 gauge
- Plastics: 10–12 gauge
- Plastic film: 10–12 gauge
- Foam: 10–11 gauge
Check out our pages on the best wire gauge for different recyclable materials for more information:
- Best wire gauge for baling cardboard
- Best wire gauge for baling plastic
- Best wire gauge for baling foam
- Best wire gauge for baling paper
- Best wire gauge for baling tires
- Best wire gauge for baling carpet
- Best wire gauge for baling copper
- Best wire gauge for baling e-waste
- Best wire gauge for baling textiles
Storage requirements
Determine where and for how long you will store the bales. If you are shipping your bales after processing, consult the recycling facility to see if they have any specific wire requirements.
Uncoated baling wire will rust if exposed to corrosive, humid, or wet conditions. Annealed wire will also rust since its wax coating isn’t meant for long-term protection. Use galvanized wire for bales that will be stored outside for extended periods.
Hot-dip galvanization coats wire in a protective zinc layer specifically engineered to prevent rust and corrosion. Galvanization class measures the thickness of a wire’s zinc coat. While we offer Class 1 and Class 3 galvanization, Class 3 galvanization provides superior protection against the elements, making it the best choice for bales that will be stored outdoors.
Product recommendations for horizontal balers
Here are some of our most popular types of wire for horizontal balers.
Black annealed wire
Our 11 gauge black annealed wire is a popular general-purpose automatic wire (also auto-tie wire) for auto-tie horizontal balers. Annealing improves a wire’s flexibility and elongation. It is commonly used to bale recyclables that don’t require long-term storage, such as paper, tissue, and corrugated cardboard.
Hi-tensile galvanized wire
Our 12 gauge high-tensile galvanized wire binds the most challenging materials. Compatible with horizontal balers, it is sold by the stem for high-volume recycling operations. High-tensile wire is manufactured from high-carbon steel for enhanced tensile strength.
Single loop bale ties
Our 11 gauge annealed single loop bale ties are a common type of wire for manual horizontal and vertical balers. Single loop configurations are easy to use, and annealed wire offers increased elasticity for baling expansive materials, such as carpets.
Double loop bale ties
Our 10 gauge bright double loop bale ties simplify manual tying. Double loop configurations are pre-cut to specific sizes, so they work best with recyclables such as office paper, which produce uniformly sized bales. Unfinished (bright) baling wire is also more cost effective than other wire finishes, offering an economical solution for applications that don’t require corrosion resistance.
Baling wire products we offer
Baling Wire Direct sells the following high-quality baling wire products.