What is the Correct Spelling Baling Wire or Bailing Wire?

The correct spelling is baling wire, although if you search for bailing wire online, you'll get near enough the same results. This is because the two spellings have become somewhat (incorrectly) interchangeable, and many companies still refer to it as bailing wire. Baling and bailing are known as homophones, two words that have separate meanings, yet they sound exactly the same. Bear in mind, however, that currently, Google will suggest the correction of baling wire if you search instead for bailing wire. There is also no difference in the product that the words are describing, so one type of wire will not differ in function from another simply because of the name. The term bailing usually refers to either the releasing of a prisoner on bail, bailing out a bank or an institution (providing it with money to keep it afloat), or to leaving an area (informally). Baling, on the other hand, often refers to the bundling of goods, the primary function of what baling wire is used for. As a noun, a bale describes a tightly packed bundle of materials like hay, cardboard, or scrap metal. To find out more, you can check out this blog post on bailing wire vs baling wire.

Do You Have a Wire Gauge Chart to Choose the Correct Size?

Gauge refers to the thickness of a wire. Gauges operate on an inverse scale, which means the smaller the gauge number, the larger the circumference of the wire. Typically, baling wire starts at around 9 gauge, and can go all the way up to the incredibly thin 35-gauge variety. Choosing the right type of baling wire can be tough if you don’t know what to look for, yet it’s essential if you want to ensure maximum quality and functionality. You can find a reliable wire gauge chart by clicking here. You can find a wide range of different gauge baling wire online, but if you’re not sure which one will work best, don’t hesitate to contact the manufacturer of your baling machine; they should be able to give you advice on which size go for. For paper, it’s worth going for a lighter gauge, like a 14, but for tougher materials like plastics, you’ll probably need to go as low as 12. It’s worth noting that the properties of the wire can differ based on whether they’re galvanized or annealed, even if they’re the same gauge. Remember that it’s crucial to check your baler’s specifications before you start using the wire, as it may have limitations as to what gauge you can use.

Which Wire is Best for Cardboard Baling?

Generally, you'll want to use either an 11, 12, or 13 gauge wire for baling cardboard. The 11 gauge wire is the thickest and, therefore, more suited to packing denser bales. It is important to consider your baler, however, as this will likely determine the type of wire that you'll need. This can differ between make and model, and there will likely be a users manual that will have the right info. If not, you could always call up the manufacturer and ask them directly. You wouldn't want to risk damaging your baler by using the wrong materials with it. For example, a smaller vertical baler that generates smaller bales may need a smaller gauge, like a 14. In contrast, a horizontal baler that operates at a larger scale may require an 11, even though you're baling the same material. Cardboard baling wire is usually very tough, no matter the gauge, so the main point to concern yourself with is whether or not your chosen type of wire is compatible with the machine you're using. It's worth noting that this can vary extensively, so make sure you find the right wire for your specific machine and the type of material you hope to bale.

What is baling wire used for?

Baling wire is used to secure waste and scrap materials into neatly manageable bundles, making them easier to transport. It's perfect for aiding waste management in the recycling industry, and cutting down on wastage in general, no matter the area of work that you're in. Baling wire can come in many different forms, for example, galvanized baling wire is exceptionally strong and durable, and it's able to withstand the harsh conditions of the recycling process with ease. Galvanized baling wire is strong enough to survive being submerged into a molten liquid for some time, making it suitable for the galvanization of other types of metal. Black annealed baling wire is developed using the annealing process, a cycle of carefully measured heating and cooling, which is what gives it the increased level of ductility and elongation. Baling wire can be threaded through a baling machine to secure the scrap or waste material, or it can be tied by hand, as it's incredibly ductile, making it an extremely versatile material and an essential one in the recycling and agriculture industries. Baling wire has long been regarded as a fix-all type of material, so it's always handy to have some around the workspace.

Why is it called baling wire?

It's called baling wire because it refers to the job it's used for, securing bales of scrap material like hay and cardboard. The word bale might have its roots in the old Germanic language, relating to ball. Bales are the bundles of material compressed in a baling machine, and the wire is what binds this material together, holding it in place for easier maneuverability. Baling wire has been used extensively since the 1800s (this is likely when the term began gaining widespread popularity), but it's come a long way since then in both form and function. From humble origins, baling wire has become a critical material in the recycling and agricultural industries, largely due to the phenomenal rise of modern machinery like advanced baling machines and tractors.The words baling wire are often interchanged (incorrectly) with bailing wire, yet searching for either term on Google will likely still send you to the right place. By galvanizing either stainless steel or iron wire, manufacturers can make baling wire tougher than ever before. This process involves submerging the wire in a molten metal coating (usually zinc) in order to make it more durable and corrosion resistant. Baling wire can also be developed using the annealing process, which is when the wire is exposed to a cycle of heating and cooling over time.

What kind of wire is baling wire?

Baling wire is ultra-strong, highly durable, galvanized steel or iron wire. The galvanization process refers to the act of hot dipping (submerging) stainless steel or iron wire in a bath of molten zinc.The resulting metallurgical reaction causes the zinc to bond with the steel, creating a protective coating, enabling it to withstand erosion with ease. This process enables the baling wire to become exceptionally resilient and able to resist even the harshest weather and wear and tear for extensive periods of time. You can also find baling wire in the form of black annealed wire, an incredibly sturdy and versatile material that's created using a meticulous cycle of heating and cooling, causing it to increase in ductility for maximum ease of use. You can find out more about the properties of this wire here. Due to its many unique properties, including its ability to stand up to harsh conditions, baling wire is essential in the recycling and agricultural industries, and it's generally found in any type of baling application, include office recycling. Its main purpose is to secure bales (compact bundles of waste and scrap material) and hold them in place, making them easier to store, handle and transport, greatly aiding the waste management process.

How much does baling wire cost?

Baling wire is a minor but not insignificant expense in recycling and waste management operations. Recycling operations pay $2 to $4 to bale one ton of recyclables. That means an operation that bales 100 tons per day can expect to pay roughly $300 per day for baling wire. The following criteria determine how much facilities spend on baling wire:

Bale size
Facility throughput
Strength requirements
Storage requirements (rust tolerance needed)

We’ve outlined some basic tips and strategies to keep operating costs low and save money on baling wire.

Bale size and facility throughput

Cost calculations begin with determining how much wire you need. This involves calculating the wire required for each bale and your recycling facility’s throughput.

Bale size determines the length of wire you’ll use to bale a single bale. To calculate the required length, follow these steps:

Measure your bale's circumference.
Add 10–15 percent to the circumference for twisting and tying.
Multiply the resulting length by the number of wires per bale (typically 2–4).

For instance, if your bale has a 60-inch circumference and needs 3 wires, the calculation would be:

60 inches + 15% = 69 inches
69 inches × 3 wires = 207 inches (or 17.25 feet) of baling wire per bale

After you’ve calculated how much wire one bale requires, multiply that by the high end of your estimated throughput for the duration you’re purchasing wire for.

Load strength requirements

Load strength requirements determine which wire gauge is appropriate for baling each type of material. Wire gauge and carbon content determine a wire’s tensile strength and load strength. A lower gauge indicates a thicker diameter and stronger wire. High-tensile wire is made with higher carbon grades, which strengthen the wire.

The combined load strength of the baling wires should exceed the weight of the bale. Expansive materials, such as tires or cardboard, require stronger wire to account for increased outward pressure.

Here is a reference chart for common recyclables. Load strength ratings correspond to our regular (non-high-tensile) wire.

Material	Bale weight (lbs)	Recommended wire gauge	Load strength per wire (lbs)
Paper (compacted)	1,200–1,800	10–13	509–1,755
Cardboard (compacted)	1,000–1,500	10–14	402–1,755
Plastic (mixed)	800–1,200	10–13	509–1,755
Aluminum cans	400–600	12	565–1,180

With a three-wire tying system, a 1,200-lb paper bale could be baled with a 12 gauge black annealed wire since its load strength is 565 (x 3 = 1,695) lbs.

Consult your baler manufacturer, and talk to us if you’d like help choosing the right wire for your application.

Storage requirements

Storage conditions determine which finish is appropriate for your applications.

For bales that only require short-term storage, or bales that will be stored in client-facing, climate-controlled environments, uncoated wire (such as our bright double loop bale ties) is cost-effective.
For bales that require some degree of corrosion resistance, black annealed wire’s wax coating offers minor protection against rust.
For bales that will be stored outdoors for long periods, or bales that will be handled roughly, galvanized wire is preferable. Galvanized wire resists rust and abrasion due to its protective zinc coating. We offer Class 1 and Class 3 galvanization on our galvanized products.

You can reduce your baling wire expenses by choosing wire that only has the level of rust protection you need.

Other baling wire cost considerations

Some other baling wire cost considerations include the following:

Buy in bulk. We offer competitive prices for bulk orders. If your baler is compatible, it is also cheaper to buy stem wire in bulk than it is to buy an equivalent amount of box wire.

Shipping costs. Box wire and stem wire are sold by weight. Choose the highest gauge you can safely operate with to avoid paying the increased shipping costs associated with equivalent lengths of thicker wire.

Recycle waste baler wire. Not only does this allow recyclers to double down on their commitment to the circular economy, but selling scrap baling wire can offset some operating costs.